The project to build a new operating theatre at Blenheim’s Churchill Private Hospital was well down the track. The plans were only a few weeks from the consenting stage. The staff and surgical team knew exactly what they wanted.

And then they were introduced to something entirely different: images of a state-of-the-art facility, enclosed by glass walls, colourful and calming, spacious and functional.

It was an image of a new operating theatre designed using modular construction, found throughout the UK and Europe. Through searching further they discover Cubro - who designs, customises and installs the Cubro Opritech OR system.

Modular in every sense

As soon as the appointed designer Mark Hawkins saw the proposed theatre, he got excited.

“We were all ready to go, and then we saw the Cubro Opritech OR. I compared the costs to a conventional theatre and yes, we would pay a bit more, but not a significant amount more. When you factor in the long-term flexibility provided by the modular concept, we decided it was worth it to get a higher quality product that would allow Churchill Trust to adapt as technologies improved into the future. The numbers more than added up to an overall long-term benefit.”

The walls are made from glass panels that can be easily re-configured. All the services are located inside the panels so you can add new services and technologies and even reconfigure the layout of the theatre by removing individual panels and adding walls to expand.

“You don’t have to tear down or rebuild anything. It’s adaptable and it just made sense.”

That’s what the Churchill Trust thought as well, says Nicki Stretch, Churchill’s General Manager.

“The idea that we could significantly reduce maintenance time by removing the glass panels or that we could add new technology as it became available really swayed our Board. In a practical sense, whenever we need to undertake maintenance or install new technology, we don’t have to shut down the theatre for extended periods so there’s minimal disruption to our surgical team.”

The antibacterial glass shines

Mark says that the glass panel system is hermetically sealed with neoprene gaskets and the glass surfaces are easy to clean. And, with a silver ion embedded lining on the back of the glass panels, the combined benefit is an ultra-hygienic space that destroys 99.99% of dangerous bacteria.

“The smooth, clean walls are attractive and colourful, but they serve a key purpose. Everything about this design says sterile work environment. It was the idea of reducing infection potential that sold the Board the most.”

 Antibacterial glass walls at the Churchill operating theatre

Nicki felt similarly. “Patient care and improved surgical outcomes are of paramount importance to us. Not only does this theatre mean our surgical team can work in an ultra-sterile environment, the potential for intra-operative infection is significantly reduced.”

First in New Zealand

Cubro delivered New Zealand’s first modular theatre to Churchill in June 2018. Project Manager Brett McLean says his team highly trained and offer exceptional levels of expertise.

“Our team includes electrical engineers, an electronics specialist, a mechanical engineer, builders, and we all have different degrees of biomedical training. We’re excited to show off a more modern, sterile, and attractive facility to other hospitals”.

Nicki Stretch says she valued the expertise Brett and the team brought to the job.

“The whole team is extremely capable and committed. Our Board was keen to have local people who stand behind what they do. The last thing you want is to have an issue and your large, international supplier can’t provide timely service. We need to keep running and Cubro Opritech OR is installed and supported by a Kiwi company that knows their stuff.

Churchill Private Hospital is owned by the Churchill Trust but is run by Wairau Hospital.